While you might not have the exact setup as the system described below, the following steps should help you get through most home intercom system installations.
Step 1: Begin the installation by inspecting the master station box or enclosure to determine how large an opening must be cut for it, and then select the location for the master station. Usually the manufacturer provides a bracket or flange, with holes for the mounting screws, for installing the master station within a wall.
After you make the necessary measurements to determine the size and shape of the hole for the master station and its mounting provisions, locate the studs inside the wall. The hole you cut should be located between the studs. Decide on a convenient height above the floor -- five feet (60 inches) is a good compromise for both short and tall persons -- and pencil the shape of the master station hole on the wall.
Drill 3/8-inch holes into the wall at the four corners of your penciled outline, then use a keyhole or saber saw to cut out the hole for the master station. Set the master station box in place to make sure that it fits the hole, and trim the edges of the hole if necessary. Set the box aside until you finish installing the wiring.
Step 2: Cut similar holes in the walls at each substation location. Try the holes for size, trim as necessary, and then set the substations aside until after you install their wiring.
Step 3: Check the wiring diagram. In the usual master station-substation installation, only the master station connects to the household's electrical system. Multiwire cable links the substations to the master station. If such cable is not supplied with your kit, or if you need additional cable, you can purchase it separately from a radio-electronics parts supplier. Ask for intercom cable with the required number of conductors, preferably with a jacket covering the conductors.
Step 4: Run a separate cable from each substation back to the master station. For neater installation, run the wire from the substation down inside the wall and into the basement or crawl space or up through the attic. Then, pass the wire through holes in the joists and alongside joists to a hole that leads into the in-wall space to the master station. Since the cables from all the substations run to the master station, you need a larger entry hole through the floor space in the wall below the master station. Maneuver each cable up to the master station opening, and label it according to its substation location. Numbered pieces of pressure-sensitive tape work well to identify the wires.
Step 5: At each substation location, connect the three wires to the terminals on the substation unit, following the wire color or other identification code that you will find stamped alongside the terminal screws. Fasten the substation unit in the wall -- preferably to a wall stud -- and attach the trim molding that surrounds the perimeter of the unit to hide the edges of the opening cut in the wall.
Caution: If the master station connects directly to your home's electrical system, be sure to de-energize the circuit involved and take precautions to prevent someone else from turning it back on while you are working on the circuit. If a transformer is supplied with the master station to power the system, place the transformer on or near a junction box or the main entrance panel, and connect it to the electrical system (after you de-energize the circuit) according to the manufacturer's instructions.
Step 7: Attach all substation and power line wires to the master station, but be sure that you make the attachments according to the markings on the master station's terminal connections. Mount the master station in the wall, affix it
firmly to the wall studs, and attach the trim molding. Then restore power to the circuit.
Step 8: Test the intercom system to see how well it performs. If any one of the substations fails to work, check the connections to terminals as well as the connections its wires make to the master station.
If you suspect a defective substation unit, replace it with another. That should pinpoint the problem to either defects in the wiring or to a defect in the unit itself, thereby allowing you to make the necessary repairs. Note: If battery-powered substations are used, replace the batteries on a regular basis, noting the replacement date inside the cover or on the batteries.
Whether you're looking for a bit more security in your home, music throughout the house, or just an easy way to call everyone down for dinner, a home intercom system is a nice addition to your household. Use the tips outlined in this article to install one today.